Custom Machine Design & Build — Edmonton, AB

When off-the-shelf equipment doesn’t fit your process, BP Automation engineers a solution from the ground up. We design, build, program, and commission custom automation equipment for industrial manufacturers across Western Canada.

Start Your Machine Project

25+

Years in Custom Machinery

1000+

Custom Machines Built

In-House

Design, Fabrication & Controls

Western Canada

Service Area

Our Custom Machine Design Process

1. Requirements & Feasibility

We start by understanding your process requirements, throughput targets, space constraints, and budget. Our engineers evaluate feasibility and identify the most practical automation approach for your specific application.

2. Mechanical Design & Engineering

Using SolidWorks and AutoCAD, our mechanical engineers develop detailed 3D models and fabrication drawings. We design for your environment — wash-down, explosive atmospheres, extreme temperatures, heavy loads.

3. Electrical & Controls Design

Concurrent with mechanical design, our controls engineers develop the electrical schematics, PLC architecture, panel layout, and HMI design. Everything is engineered in-house and built to CSA/UL standards.

4. Fabrication & Assembly

We fabricate structural components in our Edmonton shop using CNC machining, welding, and precision cutting. Mechanical and electrical assembly is done in-house for full quality control.

5. Programming & Factory Acceptance Test

Once assembled, our PLC programmers develop and test all machine logic. We run a full Factory Acceptance Test (FAT) at our facility before shipping, so site commissioning is fast and clean.

6. Installation & Site Commissioning

Our team installs and commissions the machine at your facility, trains your operators, and provides full documentation — electrical drawings, O&M manuals, and spare parts lists.

Types of Custom Machines We Build

Automated welding systems — sub-arc, MIG, TIG, orbital
Custom cutting & milling machines — plasma, laser, waterjet
Robotic work cells — welding, material handling, inspection
Pipe & tube processing equipment — cladding, welding, cutting
Material handling systems — conveyors, positioners, lifters

Hard surface overlay machines — cladding, hardfacing systems
Pressure vessel welding machines — ASME-rated systems
Food processing equipment — hygienic, stainless, washdown
Prototype & proof-of-concept machines
Machine retrofits & upgrades — modernize existing equipment

Why choose BP Automation for custom machine design?

Unlike equipment dealers, we don’t sell off-the-shelf machines. Every project is engineered from scratch for your exact process. Our in-house team handles mechanical design, electrical engineering, fabrication, PLC programming, and commissioning — one team, one point of contact, full accountability.

Related Services

Welding AutomationCustom automated welding systems and cells. Robotic SystemsCustom robotic cells for welding, handling, and inspection. PLC AutomationCustom controls programming and panel builds. Fabrication AutomationEnd-to-end automation for metal fabrication shops. Machine RetrofitsModernize existing machines with new automation. Automated Inspection SystemsMachine vision, dimensional measurement & in-line QC automation for manufactured parts.

Custom Machine Design FAQs

What is custom machine design and build?

Custom machine design and build is the process of engineering equipment around a specific production problem, part, workflow, safety requirement, or throughput target instead of using a standard off-the-shelf machine.

When should a manufacturer consider a custom machine?

A custom machine is worth considering when manual work is limiting output, existing equipment cannot meet quality or safety requirements, or standard machinery does not fit the part, process, space, or production goal.

Can BP Automation handle both engineering and fabrication?

Yes. BP Automation supports custom machine projects from requirements and feasibility through mechanical design, electrical controls, fabrication, assembly, testing, installation, and commissioning.

Where does BP Automation build custom machines?

BP Automation is based in Edmonton, Alberta and builds custom industrial machines for manufacturers and industrial companies across Alberta and Western Canada.