Custom Machine Builder Case Studies

Recent clients provide the best means of demonstrating the diverse solutions that BP Automation can achieve through our comprehensive analysis services. The following case studies outline in detail how BP Automation approaches challenging problems from a unique perspective to generate powerful results for our clients.

80K → 120K

mufflers / year

Muffler Welding Process

BP Automation helped the client increase annual production capacity from 80,000 mufflers to 120,000 mufflers through an innovative automated welding process improvement.

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$25,000/mo

in scrap reduction

Hot Tub Routering Process

An automated material handling system replaced a manual drilling and trimming process, allowing the client to reduce scrap tubs by $25,000 per month.

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−3 workers/day

in labour reduction

Pipe Measuring Robot

A custom robot replaced an error-prone, labour-intensive manual pipe measuring process — reducing required labour by three people per day while improving billing and shipping accuracy.

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220 min → 1.5 min

cutting cycle time

Corian Cutting System

A comprehensive automated set-up, cutting, gluing, and clamping system reduced countertop cutting time from 220 minutes to 1.5 minutes — enabling the client to meet Alberta construction demand.

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0 WCB Claims

after automation

Food Processing Mixer

A custom food processing mixer improved product quality, eliminated WCB injury claims, and automated a previously labour-intensive manual mixing process.

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8 hrs → 3.5 hrs

production time per piece

Hard Surfacing Machine

After failing to find a suitable hard banding system on the market, the client turned to BP Automation. The custom automated system cut production time from 8 hours to 3.5 hours.

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Custom Machine Builder Case Studies

Muffler Welding Process

Hot Tub Routering Process

Pipe Measuring Robot

Corian Cutting System

Food Processing Mixer

Hard Surfacing Machine

BP Automation can help your business increase production by over 50%. Want to learn how?

(780) 448-9338