The Power of Milling and CNC Technology
Milling is the process of side-cutting with a drill bit to shape materials, and when combined with the precision of a CNC (Computer Numerical Controlled) lathe, the results are extraordinary. This technology allows for more precise, automated control over the machine’s movements, ensuring that every cut is exactly where it needs to be.
Retrofitting the Old with New Tech
Our team at BP Automation retrofitted this vintage milling machine from the 1950s with servo motors for precision control, bringing it up to modern standards. These retrofits allow us to control the alignment of gears with incredible accuracy, bringing setup times down from a grueling 8 hours to just minutes!
The Kuka Robot: A Game-Changer
One of the standout featur
es of our system is the Kuka Robot, which we’ve integrated as a measuring tool to find and align the gear cutters. The Kuka Robot is equipped with a ruby probe that maintains a consistent temperature, making it an ideal Quality Control (QC) tool. This robot precisely probes the gear and cutters, ensuring the alignment is spot-on before the cutting process begins.Gone are the days of painstakingly setting up machines for hours. Now, with the Kuka Robot and our servo motor retrofits, gear cutting becomes a streamlined, efficient process. The robot quickly determines the relative position of the gear and cutters, ensuring that every cut is perfectly aligned—reducing human error and saving time.
Cutting-Edge Precision and Time Efficiency
The milling machine cuts the gears inside as the lathe spins, allowing for the creation of herringbone gears with unmatched precision. The gear is positioned at the front of the machine, with cutters at the back, all powered by a single motor. The ruby probe attached to the Kuka Robot doesn’t fluctuate in temperature, meaning each measurement is consistent, ensuring that every gear is cut to perfection.
By retrofitting this machine with modern servo motors and integrating the Kuka Robot, BP Automation has turned what was once a time-consuming process into a highly efficient operation. Our clients are now able to achieve top-notch quality control and reduce gear-cutting setup time from hours to minutes.
Partner with BP Automation for Innovative Solutions
If you’re looking to optimize your manufacturing processes and eliminate inefficiencies, BP Automation has the solution. By combining traditional machines with advanced technology, we have helped businesses across North America enhance their production lines with minimal downtime and maximum precision.
Contact us today and learn how BP Automation can streamline your operations and boost your productivity.
